600mm Saw Blade Aluminum Profile CNC Double - Head Cutting Saw Introduction
In the dynamic realm of aluminum profile processing, the 600mm Saw Blade Aluminum Profile CNC Double - Head Cutting Saw emerges as a revolutionary and indispensable piece of equipment. Engineered with precision and innovation, this cutting - edge machine is designed to meet the diverse and exacting demands of modern manufacturing industries.
1. Function
1.1 Precise Angle Adjustment
The machine is equipped with a state - of - the - art angle adjustment system. Servo motors, often imported for enhanced reliability, drive the reduction gears, enabling the saw blades to rotate and position within a wide range, typically from 45° to 90°. In some advanced models, the angle adjustment can even extend to 157.5°, allowing for highly customized and complex cuts. This feature is particularly crucial for applications such as aluminum window and door manufacturing, where precise miter angles are required for seamless assembly.
1.2 Dual - Head Operation
Featuring two saw heads, this machine offers remarkable flexibility in operation. The two heads can function independently or simultaneously. When working independently, the movable head can perform continuous feeding, while the fixed head conducts cyclic cutting. This mode is efficient for processing a large number of single - end - cut profiles. In the simultaneous operation mode, the machine can cut the required length of the aluminum profile and the angles at both ends in one go. This not only significantly improves production efficiency but also ensures consistent quality for each cut.
1.3 Automated Cutting Process
Integrated with advanced numerical control (NC) technology, the machine can complete the automatic cutting of aluminum profiles with different specifications. Operators only need to input the cutting parameters, such as cutting length, angle, and quantity, into the high - quality industrial control computer. The computer then precisely controls the movement of the saw heads, feed rate, and other operations, reducing human error and ensuring high - precision cutting results. Some models also support external data direct - in, facilitating seamless integration with other manufacturing systems.
1.4 Smooth Feeding and Stable Cutting
To ensure stable cutting performance, the saw blade is often driven by a gas - liquid damping transmission mechanism. This mechanism enables the saw blade to feed at a uniform speed, effectively reducing vibration and ensuring a smooth cutting process. Additionally, the feeding system typically adopts imported linear guide pairs, which offer high accuracy and stability, further enhancing the quality of the cut.
2. Parameters
2.1 Saw Blade Specification
The standard saw blade diameter is 600mm, which is suitable for cutting a wide range of aluminum profiles. The blade thickness is usually around 4.8mm, and the inner hole diameter (bore size) is 30mm. The number of teeth on the carbide - tipped saw blade can vary, but a common configuration has 144 teeth, which provides an optimal balance between cutting speed and cutting quality. The saw blade rotates at a high speed, typically in the range of 520 - 6000 rpm, depending on the model and the specific cutting requirements.
2.2 Cutting Capacity
Cutting Length: At a 90° cutting angle, the cutting length can range from as short as 520mm to as long as 6000mm. When cutting at a 45° angle, the cutting length range is usually from 820mm to 6000mm. Some high - end models, with software support, can even size profiles up to 12000mm in length.
Cutting Height and Width: The maximum cutting height is generally 200mm, and the maximum cutting width is 650mm. At a 45° cutting angle, the largest cutting size might be 140 x 410mm, while at a 90° cutting angle, it could be 200 x 380mm. When the two heads are close to each other, the net cut size at 90° is 500mm, and at 45° inward, it is also 500mm.
2.3 Power and Speed
Cutting Motor Power: Each cutting motor typically has a power of 3 - 4kW. For example, in some models, the saw motors are 4.0kW with a rotational speed of 3000 rpm. This high - power configuration ensures sufficient cutting force for efficient processing of various aluminum profiles.
Cutter Feeding Speed: The cutter feeding speed is steplessly adjustable, usually in the range of 0 - 3m/min. This allows operators to adjust the feeding speed according to the thickness and hardness of the aluminum profile being cut, ensuring optimal cutting results.
2.4 Accuracy
Repeat Locating Length Tolerance: The machine is designed to achieve a high level of accuracy. The repeat locating length tolerance is often within a very tight range, typically ±0.1mm per meter of cutting length. This ensures that each cut profile has a consistent length, which is crucial for high - quality assembly.
Cutting Angle Tolerance: The cutting angle tolerance is also extremely precise, usually within ±0.1° - ±0.5°, depending on the model. This high - precision angle control enables the production of components with accurate miter and bevel angles.
3. Application
3.1 Aluminum Window and Door Manufacturing
In the aluminum window and door industry, the 600mm saw blade CNC double - head cutting saw is the backbone of the production process. It is used to cut aluminum profiles into the required lengths and angles for frame and sash fabrication. The precise angle adjustment and high - accuracy cutting capabilities ensure that the windows and doors fit together perfectly, enhancing their aesthetic appearance and functional performance. For example, when creating miter - jointed window frames, the machine can cut the profiles at exactly 45° angles, resulting in seamless corners.
3.2 Aluminum Curtain Wall Production
Aluminum curtain walls are a common feature in modern architecture. The CNC double - head cutting saw plays a vital role in processing the large - sized aluminum profiles used in curtain wall construction. It can cut the profiles to the specific lengths and angles required for the complex designs of curtain walls. The ability to handle wide and long profiles, combined with its high - precision cutting, ensures that the curtain wall components are fabricated to the exact specifications, contributing to the structural integrity and visual appeal of the building facade.
3.3 Industrial Aluminum Profile Processing
In industrial applications, such as the manufacturing of machinery frames, conveyor systems, and automation equipment, aluminum profiles are widely used due to their high strength - to - weight ratio. The 600mm saw blade CNC double - head cutting saw is used to cut these industrial aluminum profiles into the appropriate sizes and shapes. Its dual - head operation and high - speed cutting capabilities make it suitable for mass - production scenarios, enabling manufacturers to meet the demands of the industrial market efficiently.
3.4 Aluminum Template and Fixture Making
Aluminum templates and fixtures are essential in various manufacturing processes, such as in the automotive and aerospace industries. The CNC double - head cutting saw can accurately cut aluminum profiles to create these templates and fixtures. The precise cutting ensures that the templates and fixtures have the correct dimensions, which is critical for the accurate positioning and processing of workpieces in subsequent manufacturing operations.
Español
Русский язык
Português
بالعربية
Français
